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Woodworking

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Woodworking

This section is maintained by Terri Talton and Alexander Cua

Rules

  • Bring your own lumber. Free materials provided by the makerspace or donated by members will be marked accordingly.

  • Clean up when done.

  • Report any malfunctions. We can't help fix it if we don't know it's broken.

Feeds and Speeds

Acrylic

Tool
RPM
Plunge Rate
Feed Rate
Z Step

1/8" End Mill

4465

15

17

0.625

1/4" End Mill

4250

19

21

0.125

3/8" End Mill

4040

19

21

0.1875

1/2" End Mill

3825

19

21

0.25

HDPE

Tool
RPM
Plunge
Feed
Z Step

1/8″ End Mill

5000

18

20

.0625

1/4″ End Mill

4500

22

25

.125

3/8″ End Mill

4000

22

25

.1875

1/2″ End Mill

3500

22

25

.25

Polycarbonate

Tool
RPM
Plunge
Feed
Z Step

1/8" End Mill

5250

18

20

0.625

1/4" End Mill

5000

22

25

0.125

3/8" End Mill

4750

22

25

0.1875

1/2" End Mill

4500

22

25

0.25

Router Zamboni

Vacuum clean the table surface automatically using a path similar to a Zamboni machine.

575B
Zamboni.txt
Open

Instructions

  • Make sure router surface is clear. Raise spindle about 6" off the surface.

  • Remove endmills.

  • Install dust brush attachment.

  • Click on Ref All Home.

  • Zero the X and Y Axis.

  • Lower the spindle until dust brush touches the surface then lower another 1/4".

  • Zero the Z Axis.

  • Run the program.

T Slots Installation

Shop Manager Only:

This toolpath uses a 3/8" end mill. Origin is at the lower right corner of the bed outside the MDF sheet. It has a cutting depth of 0.9".

735KB
CNC Router T Slots.crv
Open
164KB
Router T Slots.txt
Open

Hitachi WJ200 VFD

Links

  • Hitachi WJ200 Product Page

  • Hitachi WJ200 Quick Reference

  • Hitachi Wj200 Instruction Manual

UGRA Spindle Settings

The following settings were provided by UGRA CNC. These are the last good known setting for the VFD. In most cases, you should not need to change these settings.

If any of the firmware setting was changed and the spindle no longer operates, you may need to do a factory reset and manually enter the settings below.

Menu
Value
Notes

B037

0

Unlock parameters

A001

2

Frequency source Set to 1 to enable potentiometer

A002

2

Run command source

A004

400

Max frequency

A003

400

Base frequency

A082

220

AVR voltage

A044

3

Set Sensorless Vector Control Will not work with 2 motors per drive

B012

Set equal to motor amperage

H002

2

Motor constant selection

H003

2.2

Motor capacity

H004

2

Poles setting

H001

2 -> Run

Run spindle. Auto detection ___ should appear when successful

B083

Increase value in case of weird sound. Read manual.

F001

400

Control spindle speed by setting this parameter. Can be changed while spindle is on.

Router Resurfacing

Resurface the CNC router and make the surface smooth again.

Shop Manager Only: Members should not resurface the table.

This toolpath uses a 3" surfacing bit. There is a -1.5" offset on the Y-axis so that you can Set Y Zero using the edge of the surfacing bit. It has a cutting depth of 0.02" (0.508 mm).

Depth of cut of more than 2mm may cause the spindle to stall due to overcurrent if there are high spots on the surface. Always do an initial cut well above the surface to check accuracy since this toolpath uses the entire surface of the bed.

Instructions

  • Make sure router surface is clear. Raise spindle about 2" off the surface.

  • Click on Ref All Home

  • Zero the X Axis

  • Move the Y Axis until the edge of the cutting bit is on top of the edge of the board.

44KB
CNC Router Resurfacing.crv
Open
Resurfacing VCarve File
2KB
Resurface.txt
Open
Resurfacing Toolpath

CNC Router

AVID Pro CNC with UGRA Spindle

Important - You Break It, You Fix it

  1. Get the latest updates by reading this page before you use it. ALWAYS!

  2. For best results, reboot computer before each job.

  3. Do an Air Cut. Always test your toolpath first.

  4. Shut down CNC controller and computer when the job is complete.

  5. Clean up after you are done. Follow the rules to keep your CNC router privileges.

Rules

  • Bring your own router bits and end mills.

  • Use a spoil-board. Spoil-board should be larger than the piece you are cutting so that it can be adequately secured to the surface. There may be some spoil-boards under the CNC Router.

  • Bring your own lumber. There may be some scraps that are free to use and they will be marked accordingly:

    • Purple - Free to use by Members

    • Orange - Reserved for Makerspace Projects

    • Red - Reserved for Firestorm Robotics

  • Always clean up. The dust collector will not capture 100% of the sawdust. You need to vacuum the surface, under and around the machine and any part where sawdust has accumulated.

  • Leave no trace. Do not leave your scraps here unless it is big enough to be useful to others. Scraps should be trimmed square so the outline of your artwork is no longer visible. If our scrap area is full, then everything goes out with you.

Mach3 Controller

Router uses Mach3. Toolpaths generated by MasterCAM, VCarve Pro or any compatible CAM system can be used as long as they are configured properly.

Workholding

1/2" T-tracks, spaced 12"x12" provides a lot of clamping flexibility. Since the tracks are only 1/4" from the surface, a separate spoil-board is required when using the router.

Auto Tool Zero

VCarve Pro

Makerspace Edition

The computer connected to the router has VCarve Pro Makerspace Edition installed. Members can install the free VCarve Pro Makerspace Client Edition on their own machines. The client edition lets you do everything the Makerspace Edition except saving toolpaths. Just save your work to a flash drive and save the toolpath when you are at the makerspace.

How to Use

We are not going to reinvent the wheel. Vectric has a lot of informative VCarve Pro videos on their site. Beginners must watch The Basics and finish the rest as needed.

Configuration

Our router is configured to use the long side as the X-axis (landscape mode). This way, when you are standing in front of the computer screen but facing the machine, the X-axis goes left to right, Y-axis goes from nearer to farther as expected. The machine homes on X-min and Y-min.